Engineering

We manufacture in-house, using quality injection-moulding machines, specifically designed for use with the high-quality, engineering-grade materials that we have developed over many years of research. Our injection-moulding tooling costs are one of the lowest in the industry. We are able to achieve this by continual investment in common bolsters; this means that when new products are ready for tooling we only need to tool the cavity, core and ejector plates. Not only does this reduce our overall tooling costs but it quickens production lead times considerably. Our high tech CNC plant continues to enable us to reduce lead times and improve accuracy to 5µm.

Following on from the often labour-intensive design phase, rapid prototyping is key to the development and final realisation of our products. 
Fully utilising the very latest in 3D scanning machines and 3D CAD software, we are able to supply prototype products in many different materials very quickly. Depending on what needs to be achieved, we can produce replicas that are almost identical to the injection-moulded parts, ranging from parts purely to tests aesthetics to fully functional, crash-ready prototypes. These prototypes are thoroughly tested prior to final tool manufacture to ensure a top quality product that meets the high standards our customers have come to expect.